Since its founding in 1940, Hudson Technologies has provided top-quality metal stamping and deep drawn stamping services for a range of applications. In addition to an extensive catalog of standard products, we also offer design, prototyping, and full-scale manufacturing services for custom components. These custom capabilities allow us to produce a variety of products for typical to highly specialized projects, such as deep drawn metal enclosures, headers, and metal diaphragms.
Throughout our years in business, our team has developed extensive knowledge and skills regarding the design and manufacture of standard metal parts and products. This expertise, combined with our customer-focused approach, enables us to produce high-quality custom components. Our technical support team works closely with customers throughout all stages of custom projects to ensure their specifications and standards are fully met. As a result of this emphasis on real collaboration, we form lasting partnerships with our customers.
Hudson Technologies’ Ormond Beach, Florida facility is located on historic Route 1. Our 115,000 square foot facility employs over 250 of the most talented staff in the metal fabrication industry. We have also been focused on implementing green manufacturing processes since 2007.
When a purchase order is received over the phone or from one of our online forms, our Customer Care team enters it into the system.
Using the latest in computer technology, our Design Engineers will create the tooling. Next, we begin the custom tool build.
After a purchase order is received and the Customer Care team enters it into the system, Production Control schedules the production of the project.
We offer a wide array of presses to accommodate a wide array of project and tooling types.
Now here’s a favorite on the tour: our 5-axis laser cutter. With this process, we are able to produce secondary holes, slots and flanges in delicate 3D metal parts without adversely affecting the part integrity.
For the type of cleaning used in stamping and deep drawn manufacturing, Hudson Technologies has invested heavily in environmentally responsible aqueous – or water-based — cleaning systems.
In the humpback furnace, the parts move continually on a metal mesh belt. Normal start to finish time in the humpback furnace is one hour.
Our Quality and Inspection capabilities are truly world-class, with the latest in high-end equipment and an expert team who is constantly being trained in new methods to stay ahead of the curve.
Reach out to us today for more information about how we can help with your next project:
When a purchase order is received over the phone or from one of our online forms, our Customer Care team enters it into the system.
Using the latest in computer technology, our Design Engineers will create the tooling. Next, we begin the custom tool build.
After a purchase order is received and the Customer Care team enters it into the system, Production Control schedules the production of the project.
We offer a wide array of presses to accommodate a wide array of project and tooling types.
Now here’s a favorite on the tour: our 5-axis laser cutter. With this process, we are able to produce secondary holes, slots and flanges in delicate 3D metal parts without adversely affecting the part integrity.
For the type of cleaning used in stamping and deep drawn manufacturing, Hudson Technologies has invested heavily in environmentally responsible aqueous – or water-based — cleaning systems.
In the humpback furnace, the parts move continually on a metal mesh belt. Normal start to finish time in the humpback furnace is one hour.
Our Quality and Inspection capabilities are truly world-class, with the latest in high-end equipment and an expert team who is constantly being trained in new methods to stay ahead of the curve.
Reach out to us today for more information about how we can help with your next project:
When a purchase order is received over the phone or from one of our online forms, our Customer Care team enters it into the system. From there, Production Control schedules the production of the project, including raw material scheduling and production time.
Using the latest in computer technology, our Design Engineers will create the tooling. Next, we begin the custom tool build. Not only do our skilled tool builders craft new tools on demand, but they also perform maintenance on production tooling. We’re proud to feature a state-approved, four-year tool-maker apprentice program.
By having design and fabrication of all custom tooling under one roof, we are able to keep costs down and turnaround times fast.
After a purchase order is received and the Customer Care team enters it into the system, Production Control schedules the production of the project. This includes raw material scheduling and production time.
We offer a wide array of presses to accommodate a wide array of project and tooling types.
Hudson Technologies’ state-of-the-art facility contains over 100 pieces of forming press equipment, all fully modernized and ready to handle projects of all kinds, no matter how complex.
Moving to the Production Floor, let’s take a look at the three types of tooling.
Stage Tooling. This type of tooling makes up the bulk of projects that come through our facility.
Stage tooling is the most cost effective tooling method. This type of tooling is perfect for low to medium production volumes. Each of the multiple operations needed to form a finished can or enclosure are done manually, one step at a time in a press.
Transfer tooling is higher in cost than stage tooling. However, it’s much more efficient to run medium to high level production levels, and the piece part price is considerably lower. In a Transfer press, the part stays attached to the strip of metal as it is “transferred” through the press. The parts run continuously through the press through all of the operations and do not need to be cleaned or annealed while in the press.
Progressive tooling is the most cost effective method of running high volume parts, and the tooling cost is similar to Transfer tooling. In a progressive press, the parts are separated from the original strip of metal in the first operation. The parts are transferred through the rest of the automated process by “robotic fingers” that then expel the parts after the final forming operation.
Now here’s a favorite on the tour: our 5-axis laser cutter. With this process, we are able to produce secondary holes, slots and flanges in delicate 3D metal parts without adversely affecting the part integrity. The efficiency and accuracy is unparalleled and uncompromising.
For the type of cleaning used in stamping and deep drawn manufacturing, Hudson Technologies has invested heavily in environmentally responsible aqueous – or water-based — cleaning systems. One of the systems in place is dedicated solely to medical end-products. Both have three wash and two rinse chambers with ultrasonic wash cycles to ensure not only clean parts, but even cleaner waste water from our facility.
We harden our metal products in order for them to perform their best in mission-critical applications from satellites to implantable medical devices.
In the humpback furnace, the parts move continually on a metal mesh belt. Normal start to finish time in the humpback furnace is one hour. The belt speed and temperatures can be adjusted to ensure that customer requirements are met.
Between our tooling heat-treat furnace and retort furnaces, we are fully equipped for a huge variety of metal alloys and annealing options.
Our Quality and Inspection capabilities are truly world-class, with the latest in high-end equipment and an expert team who is constantly being trained in new methods to stay ahead of the curve. Hudson Technologies is proud to be AS9100 certified, the first article inspection requirement for aerospace applications. We take our part accuracy seriously.
The last stop parts make is at the packing and shipping areas. Here, parts are carefully hand-packed based on customer requirements, and our goal is to meet or exceed customer expectations.
Reach out to us today for more information about how we can help with your next project:
Metal stamping is an umbrella term that encompasses a wide range of manufacturing processes, all of which utilize stamping presses and dies to transform flat sheets of metal into the desired component. The experts at Hudson Technologies offer the following stamping capabilities:
We utilize a variety of tooling for these stamping operations, such as:
The presses we use for stamping operations include:
Equipped with a wide range of forming machines, over 15,000 standard tooling products, and in-house custom tooling capabilities, we can accommodate stamping requests for various shapes, sizes, tolerances, and volumes. Our part and production capabilities include:
In addition to our metal stamping capabilities, we offer a broad selection of value-added services to ensure customers receive finished components that meet all of their needs.
By partnering with a full-service provider, such as Hudson Technologies, you benefit from a company with both design and manufacturing experience. This knowledge is particularly valuable for custom component projects as the design team can help make modifications to your design to better suit your needs.
At Hudson Technologies, we employ a variety of design technologies and techniques to assist our customers in making a component that fully meets all of their specifications and standards, such as:
As one of the nation’s leading deep drawn metal stampings manufacturers, Hudson Technologies is proud to offer unparalleled custom services for clients across a range of industries. To learn more about our custom capabilities, or to discuss an upcoming project in detail, contact us today.
