Manufacturing Processes
- Deep draw, shallow draw and stamping
- Progressive die, rubber-to-metal and transfer tool
Capacity
- Line presses, progressive die and transfer presses
- Prototype to high volume (1 to 5,000,000 pieces)
Equipment
- Hydraulic, double action mechanical, open back inclinable, pneumatic, servo (with CNC cushion), and transfer deep drawing presses from 1 to 500 tons
- In-house vacuum and hydrogen humpback annealing and heat treat furnaces
Materials
Cold rolled steel, stainless steel 200-400 series, aluminum, copper, brass, Monel®, titanium, Hastelloy®, Kovar®, nickel, Inconel®, HY-MU 80 (other shielding alloys available), Cupro nickel, nickel silver and others.
Sizes / Shapes
- Round, square, rectangular and asymmetrical shapes
- 1/8″ to 12″ (3.1 mm to 305 mm) diameter and lengths up to 12″ (305 mm)
- Material thickness: .002″ to .187″ (0.05 mm to 4.75 mm)
- Flat and corrugated metal diaphragms: 0.200″ – 18.00″ in diameter and 0.001″ – 0.0005″ thick.
Precision / Tolerances
- Tolerances as low as +/- .002” (.05 mm) on custom cases
- Tolerances as low as +/- .0005” (.0127 mm) on precision headers
- Drawn corner radii as small as .005″ (0.127 mm)
Finishing Processes
- Aqueous degreasing, deburring, heat treating and passivation
- Anodizing, polishing, painting, powder coating, bead blasting and plating
- Modifications: piercing, extruding, bulging, coining, tapping and machining
- Resistance spot welding, TIG welding, laser welding and brazing to MIL specifications
- Assembly of components and brackets to deep drawn enclosures
- PEM®, stud and standoff insertions
Design / Quality
- Engineering design assistance; finite element analysis (FEA); product design and metal forming simulation
- Program management; trade compliance
- Lean; Six Sigma; AS9100D certified; ISO 13485:2003, and ISO 14001:2004 compliant
- Smart Scope (optics, laser, touch probe) and metallurgical analysis (cold and hot mount)
Supply Chain Management
- Kanban, stocking programs
- Logistics, parcel LTL truckload and export
