Manufacturing Processes

  • Deep draw, shallow draw and stamping
  • Progressive die, rubber-to-metal and transfer tool

Capacity

  • Line presses, progressive die and transfer presses
  • Prototype to high volume (1 to 5,000,000 pieces)

Equipment

  • Hydraulic, double action mechanical, open back inclinable, pneumatic, servo (with CNC cushion), and transfer deep drawing presses from 1 to 500 tons
  • In-house vacuum and hydrogen humpback annealing and heat treat furnaces

Materials

Cold rolled steel, stainless steel 200-400 series, aluminum, copper, brass, Monel®, titanium, Hastelloy®, Kovar®, nickel, Inconel®, HY-MU 80 (other shielding alloys available), Cupro nickel, nickel silver and others.

View Full Material List

Sizes / Shapes

  • Round, square, rectangular and asymmetrical shapes
  • 1/8″ to 12″ (3.1 mm to 305 mm) diameter and lengths up to 12″ (305 mm)
  • Material thickness: .002″ to .187″ (0.05 mm to 4.75 mm)
  • Flat and corrugated metal diaphragms: 0.200″ – 18.00″ in diameter and 0.0010″ – 0.0180″ in material thickness

Precision / Tolerances

  • Tolerances as low as +/- .002” (.05 mm) on custom cases
  • Tolerances as low as +/- .0005” (.0127 mm) on precision headers
  • Drawn corner radii as small as .005″ (0.127 mm)

Finishing Processes

  • Aqueous degreasing, deburring, heat treating and passivation
  • Anodizing, polishing, painting, powder coating, bead blasting and plating
  • Modifications: piercing, extruding, bulging, coining, tapping and machining
  • Resistance spot welding, TIG welding, laser welding and brazing to MIL specifications
  • Assembly of components and brackets to deep drawn enclosures
  • PEM®, stud and standoff insertions

Design / Quality

  • Engineering design assistance; finite element analysis (FEA); product design and metal forming simulation
  • Program management; trade compliance
  • Lean; Six Sigma; AS9100C certified; ISO 13485:2003, and ISO 14001:2004 compliant
  • Smart Scope (optics, laser, touch probe) and metallurgical analysis (cold and hot mount)

Supply Chain Management

  • Kanban, stocking programs
  • Logistics, parcel LTL truckload and export